Photo chemical etching fabricates precision metal parts based on the custom requirements of the construction, premises, or homeowner through photo-reactive resisting techniques. Photo etching services ensure that quality components can be produced to meet the demand of any industry. Therefore, automobile, communications, and aerospace components all require the services of photochemical companies.
Currently, photo chemical etching is highly cost-effective, with photo etching services producing high-volume, thin parts that are entirely burr-free. The parts produced using photo etching services have very low tolerance, making them suitable for numerous industrial needs.
How to Know if Photo Etching is the Right Choice?
Several factors must be considered when determining if the photo etching part will be suitable for your requirement:
- Heat-Affected Zone’s Impact
Heat-Affected Zones (HAZs) are areas of the metal that are not melted but have seen alterations due to high temperatures. The zone is based on thermal diffusivity. Thus, the lower the diffusivity, the wider the HAZ will be. The fabrication process of heat emittance is extreme. As such, thin parts with a high tolerance may lose their functionality near the HAZ. Therefore, the photo etching part is a preferable alternative. Photo etching services do not require heat generation. It works by dissolving components instead of heating them, making it suitable for HAZs related usage.
- Mechanical Deformation
Deformation of the mechanical components may occur due to punching and stamping, called shearing deformation. Similarly, ablative deformation is another concern resulting from electric discharge machining and laser cutting. To avoid such issues, photo etching services may be used. These services do not require either of the methods, reducing the chances for ablative and shearing deformations.
- Deburring Issues
Metal parties may end up on the surface of the component in the form of debris. This process is called deburring and can minimize the functionality of the component. Usually, deburring is a serious issue with laser-treated components and thin parts. However, photo etching services are a great alternative to avoid any deburring. In photo etching, no mechanical or thermal stress is generated. As such, photo chemical etching offers the best solution to deburring issues.
- Extremely Tough Materials
Extremely tough metals may become damaged with traditional fabrication processes. In some cases, conventional methods like metal stamping may be ineffective if a very tough metal or alloy is used. On the other hand, photo etching services provide an effective method to fabricate tough metals. It can be used to produce photo etching parts made from stainless steel, titanium, brass, copper, nickel, chromium, and aluminum, to name a few. Being a photochemical process, no absorption is required in photo etching services. As such, even tough metals with low absorptions can be cut easily.
- Impending Deadline
Sometimes, a quick turnaround time becomes a necessity instead of a luxury. Photo etching services can provide you the best product in minimal time if you need to deliver the manufactured item soon. A major benefit of photo etching is that components of the final product are made individually and delivered side by side. This way, the production process of the manufacturer is not required to halt entirely at any point.
- Minimize Tooling Expenses
Tooling is a major part of any fabrication process. However, it is also very time gaining and expensive. Traditional fabrication techniques, such as metal stamping, have costly tooling requirements. An added issue is the cost of tooling that increase with each correction and revision. On the other hand, photo etching uses Phototools created by CAD and customer feedback. This way, the cost is reduced massively by first projecting the alterations in a virtual environment and understand how to go about the project. Consequently, it is easier to provide low-cost and quick prototypes for the client to consider before making the final product.
4. Consistently High Tolerance Requirements
Consistent high tolerance requirements are important in multiple industrial processes. Here, using low tolerance parts may result in reduced functionality. Likewise, the parts can get damaged over time as well. On the other hand, parts produced by photo etching are precise and extremely fine. Therefore, photo etching ensures that every part can be used without fear of inconsistencies between different models.
TMN offers the best photo etching services, with a high capacity and shorter turnaround times. It can provide samples within 3-5 days for most applications. Therefore, the client can make an informed decision about their photo etching requirements with TMN. Contact TMN today and initiate your first order for photo-etched products.
For more information, please visit TMN at: https://tmnetch.com/.