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Photo Etching

Advanced Photo Etching for Complex, Burr-Free Metal Components

Photo Etching

Advanced Photo Etching for Complex, Burr-Free Metal Components

What is Photo Etching?

Photo etching (also called photochemical milling) is a chemical manufacturing process that produces accurate metal components. It is completely stress and burr-free. Unlike stamping or laser cutting, the process uses chemicals to selectively remove metal, which means no physical force touches your parts. This preserves the material’s properties while achieving tolerances as tight as ±0.025mm.

Benefits of Photo Etching

Photo etching has several advantages that make it an ideal choice for industries requiring highly precise metal components.

Tight Tolerances

Being a chemical process, photo etching can consistently achieve tight tolerances.

Cost-Effective

The initial setup is minimal, which makes it economical even for low- to medium-volume production.

No Expensive Tooling

There are no tools, dies, or molds required for photo etching.

Material Versatility

From soft to hard, photo etching can be used for virtually any metal.

No Mechanical Stress

There is no cutting, bending, or hammering in photo etching. Also, there is no force, heat, or pressure applied on metal. Hence, there is no distortion in this process.

Thin And Lightweight Components

Photo etching is the preferred technique for thin and lightweight components used in critical industries such as aerospace.

Our Photo Etching Capabilities

At TMNetch, we have a team of qualified engineers with deep industry expertise. Our advanced ISO 9001:2015 certified facilities ensure accuracy, consistency, and performance across every part we produce.

chemical etching scaled

Comprehensive Range of Materials

stainless steel

Stainless Steel

Models: 304 Stainless Steel, 316 Stainless Steel, 430 Stainless Steel, etc.
Hardness Range: Approximately between 20 to 40 HRC
Thickness Range: Between 0.5mm to 5mm

titanium alloy metals

Titanium Alloys

Models: Ti-6Al-4V (TC4), Ti-6Al-2Sn-4Zr-2Mo (TC11), Ti-3Al-2.5V (TA3), etc.
Hardness Range: 150 to 400 HV
Thickness Range: Between 0.5mm to 50mm

aluminium metal

Aluminum Alloys

Models: 1000 Series (1100, 1200, etc.), 2000 Series (2024, 2014, etc.), 3000 Series (3003, 3004, etc.), etc.
Hardness Range: Generally between 15 to 120 HV
Thickness Range: Between 0.1mm to 10mm

copper metals

Copper & Brass

Models: Pure Copper, Brass (C26000/C27000), Bronze (C51000/C5400), Phosphor Bronze (C10100/C10600)
Hardness Range: 30 to 100 HV
Thickness Range: Between 0.1mm to 10mm

nickel metals

Nickel Alloys

Models: Pure Nickel (Ni200), Nickel-Iron Alloys, Nickel-Chromium Alloys, Nickel-Titanium Alloys
Hardness Range: 100 to 600 HV
Thickness Range: Between 0.1mm to 10mm

Typical Photo Etched Components

Sample Display

bipolar plate
fuel cell bipolar plates
chemical etched components
etched components
custom metal plate
custom metal plate
chemical etched plates
photoed etched plates
lead frame
lead frame
speaker grills
speaker grille
speaker grills
speaker grille
filter disc
filter disc
metal label
metal label
etched stainless steel parts
etched stainless steel parts

Our Photo Etching Process

Here is our streamlined process for transforming raw materials into precise components:

Metal Selection

Choose from 100+ metal types in our inventory, cut to the required dimensions

Cleaning

Chemical cleaning removes impurities for optimal photoresist application

Coating

UV-sensitive photoresist is applied to both sides using heat and pressure

Exposure

UV light transfers your design pattern onto the coated metal

Developing

The developer solution washes away unexposed areas, revealing component shapes

Etching

Metal passes through our automated etching machines with precise speed control

Stripping

Photoresist is removed, preparing parts for secondary operations if needed

Inspection

CMM inspection and quality checks ensure parts meet your exact specifications

Why Choose TMNetch for Photo Etching?

Since 2011, TMNetch has specialized in precision photochemical etching. Here’s what sets us apart:

State-of-the-Art Production Facilities

Our ISO 9001:2015-certified facility features four fully automated 20-meter etching lines. We have 19 additional automated production systems with daily delivering capacity of 1,800 m².

Comprehensive Secondary Capabilities

All secondary processes including electroplating, bending, laser cutting, polishing, and custom packaging are completed in-house. TMNetch provides a one-stop solution for complex

Design Flexibility

We can etch fine features, micro-slots, perforations, and custom patterns tailored to your design specifications.

Sustainable Manufacturing

Our chemical etching process maximizes material usage, reduces waste, and enables cost-effective production without compromising precision or durability.

What Our Clients Say

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