Custom Metal Mesh Filter | Best Leading Filter Manufacturer 2024

Metal Mesh Filter & screens

A metal mesh filter, also called a sieve or mesh, separates solid particles of different sizes from liquids or air. It plays a crucial role in many engineering applications. TMN’s provides advanced photo etching services to make filters. This method is faster, more flexible, and cost-effective compared to traditional stamping and perforating techniques.

custom mesh filter
0.03mm thick micro hole mesh filter
Encoder Disk
Mesh Filters

Application of Metal Mesh Filter

Due to the functional characteristics of metal mesh filters, they are widely used in industries, medical fields, food processing, and household appliances. Since 2011, TMN’s has provided perfect metal mesh filter solutions for manufacturers in many industries.

Household Appliances

In household appliances, TMN’s offers metal mesh filter solutions for hair dryers, coffee machines, air purifiers, range hoods, vacuum cleaners, humidifiers, and headphones. These solutions not only improve the efficiency and lifespan of the devices but also enhance the hygiene and safety of the home environment.

hair dryer filter mesh
hair dryer filter mesh
coffee machine filter
mesh coffee filter
soybean milk machine filter
soybean milk machine filter
tea strainer for teapot
tea strainer for teapot
juicer filter
smoke alarm insect net
printer charging grid(anti-insect)
printer charging grid(anti-insect)
electric shaver blades
electric shaver blades
vacuum cleaner filter
audio filter
air filter metal mesh
fine mesh dust filter screen
rangehood filter mesh
rangehood filter mesh
headphone filter mesh
headphone filter mesh

Medical Devices

In the field of medical devices, TMN’s provides medical grade hepa filter solutions for dental instruments, X-ray devices, micro eye surgery instruments, and hemodialysis filter devices. These solutions enhance the performance and reliability of medical equipment, ensuring safety and effectiveness during medical procedures.

optical diaphragm
optical diaphragm
microscope diaphragm
microscope diaphragm
fine grating
fine grating
lithography mask
lithography mask
photolithography mask
photolithography mask
Slit sheet-molybdenum sheet
Slit sheet-molybdenum sheet
photomasks
photomasks
photomask lithography
photomask lithography
pharmacopoeia screen
pharmacopoeia screen
 Medical titanium mesh
Medical titanium mesh

Food Processing

In food processing, TMN’s provides solutions for juice beverages, syrup filtration, edible oils, and powdered foods. These solutions ensure food safety and maintain hygiene in the production environment.

oil pipe filter
oil pipe filter
flour sifter
flour sifter
Juice filter barrel
Juice filter barrel
beverage filter barrel
beverage filter barrel
beer filter barrel
beer filter barrel

Industrial Field

In the industrial sector, TMN’s offers solutions for mining, oil, natural gas, and chemical industries. These solutions improve production efficiency, protect equipment, ensure product quality, and safeguard the environment.

petroleum stainless steel filter
petroleum stainless steel filter
gas metal filter tube
gas metal filter tube
natural gas filter
natural gas filter
hydrogen-Gas Filters
hydrogen-Gas Filters
vibrating screen
vibrating screen

Custom Metal Mesh Filter

When metal mesh filters are used in different industries and products, their size, shape, mesh count, aperture, and layers will inevitably vary. TMN's extensive experience in photo etching services has allowed them to customize various filters for clients in Europe, America, Southeast Asia, and other regions, making their products better. Once the design file is received, TMN can prepare the photo etching template and create a prototype within 6 hours.

Custom size

The maximum width is 1200mm, the minimum size is 3.0mm diameter

Customized hole shape

Square hole, Round hole, Honeycomb hole, Micro hole...

Customized aperture

The minimum can reach 0.1mm, the accuracy can reach ±0.03mm

Custom mesh number

10 mesh, 20 mesh, 40 mesh, 50 mesh, 60 mesh, 80 mesh, 100 mesh, 120 mesh, 140 mesh, 150 mesh, 190 mesh, 200 mesh, 300 mesh, 325 mesh, 400 mesh...

Customized number of filter layers

Single layer, Double layer, Multi layer

Custom filter thickness

TMN's stocks a variety of metal materials with different thicknesses such as 0.01mm/0.05mm/0.1mm/0.15mm/0.5mm/1.00mm/2.00mm.

Custom materials

Stainless steel, Aluminum, Brass, Molybdenum, Titanium, Nickel

Provide back-end process processing

Polishing, Solder welding, Stamping, Sanding, Color filling, Electroplating, Passivation

Metal Mesh Filter: Chemical Etching vs. Traditional Stamping

Traditional Sheet Metal Perforation: Bridging Gaps in Engineering Solutions

In the field of engineering, filters, screens, and sieves are indispensable components used for separating solids from liquids or particles of different sizes. Among the current manufacturing methods, sheet metal perforation through stamping is predominant, mainly due to its cost-effectiveness in large-scale production. However, this method has inherent limitations. It lacks flexibility, struggles with complex designs, incurs high tooling costs, faces material constraints, and often produces burrs and stresses.

Unlocking Precision with Sheet Metal Perforation Using Photochemical Etching

Enter photochemical etching, a transformative subtractive manufacturing process that selectively removes material from metal sheets through a chemical reaction. Here, the introduction of digital tools slashes costs and lead times while opening up avenues for unlimited complexities, structures, and geometries. By machining all mesh openings simultaneously, this method effortlessly accommodates design modifications, offering a streamlined pathway to precision and adaptability in engineering solutions.

aluminum-mesh-filter
steel-mesh-plate
filter-mesh-with-square-micro-holes
stainless-steel-mesh-screen

TMN Etch's Advantages in Chemical Etching

1. Short Turnover Time for Prototypes

Begin your projects swiftly with our rapid turnaround for prototypes, ensuring efficient progress from concept to production.

2. Openings as Small as 0.1mm

Explore intricate details with openings as small as 0.1mm, allowing for precise filtration and separation capabilities in your designs.

3. Unlimited Flexibility for Complex Designs

Explore the boundless possibilities of intricate and sophisticated designs, as our chemical etching process offers unparalleled flexibility to bring your vision to life.

4. Easy Design Modification

Embrace creativity without constraints by easily modifying designs during the production process, ensuring seamless adaptation to evolving project needs.

5. Tight Tolerance as +/-0.02mm

Achieve precision engineering with confidence, as our chemical etching process guarantees tight tolerances down to +/-0.02mm, meeting the most demanding specifications.

6. Diverse Choice of Metal Materials

Select from a wide range of metal materials to suit your application needs, ensuring compatibility and performance across various industries and environments.

7. Cost-Effective with Digital Tooling

Harness the power of digital tooling to reduce expenses while maintaining high-quality results, making chemical etching an economical choice for your projects.

8. 100% Burr and Stress-Free

Ensure the highest quality standards with our chemical etching process, delivering components free from burrs and stresses for superior performance and reliability.

200 micron stainless steel filter
Fan-screen-filter-mesh-for-coffer-maker
100-micron-filter-mesh
mesh-screen

More metal mesh filter samples

etched metal filter
etched metal filter
micro mesh filtration
micro holes filter
micro holes filter
metal filter mesh
metal filter mesh

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    Wanjiang District, Dongguan City, China

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