Metal Mesh Filter & screens
A metal mesh filter, also called a sieve or mesh, separates solid particles of different sizes from liquids or air. It plays a crucial role in many engineering applications. TMN’s provides advanced photo etching services to make filters. This method is faster, more flexible, and cost-effective compared to traditional stamping and perforating techniques.
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Application of Metal Mesh Filter
Due to the functional characteristics of metal mesh filters, they are widely used in industries, medical fields, food processing, and household appliances. Since 2011, TMN’s has provided perfect metal mesh filter solutions for manufacturers in many industries.
Household Appliances
In household appliances, TMN’s offers metal mesh filter solutions for hair dryers, coffee machines, air purifiers, range hoods, vacuum cleaners, humidifiers, and headphones. These solutions not only improve the efficiency and lifespan of the devices but also enhance the hygiene and safety of the home environment.
Medical Devices
In the field of medical devices, TMN’s provides medical grade hepa filter solutions for dental instruments, X-ray devices, micro eye surgery instruments, and hemodialysis filter devices. These solutions enhance the performance and reliability of medical equipment, ensuring safety and effectiveness during medical procedures.
Food Processing
In food processing, TMN’s provides solutions for juice beverages, syrup filtration, edible oils, and powdered foods. These solutions ensure food safety and maintain hygiene in the production environment.
Industrial Field
In the industrial sector, TMN’s offers solutions for mining, oil, natural gas, and chemical industries. These solutions improve production efficiency, protect equipment, ensure product quality, and safeguard the environment.
Custom Metal Mesh Filter
When metal mesh filters are used in different industries and products, their size, shape, mesh count, aperture, and layers will inevitably vary. TMN's extensive experience in photo etching services has allowed them to customize various filters for clients in Europe, America, Southeast Asia, and other regions, making their products better. Once the design file is received, TMN can prepare the photo etching template and create a prototype within 6 hours.
Custom size
The maximum width is 1200mm, the minimum size is 3.0mm diameter
Customized hole shape
Square hole, Round hole, Honeycomb hole, Micro hole...
Customized aperture
The minimum can reach 0.1mm, the accuracy can reach ±0.03mm
Customized number of filter layers
Single layer, Double layer, Multi layer
Custom filter thickness
TMN's stocks a variety of metal materials with different thicknesses such as 0.01mm/0.05mm/0.1mm/0.15mm/0.5mm/1.00mm/2.00mm.
Custom materials
Stainless steel, Aluminum, Brass, Molybdenum, Titanium, Nickel
Provide back-end process processing
Polishing, Solder welding, Stamping, Sanding, Color filling, Electroplating, Passivation
Metal Mesh Filter: Chemical Etching vs. Traditional Stamping
Traditional Sheet Metal Perforation: Bridging Gaps in Engineering Solutions
In the field of engineering, filters, screens, and sieves are indispensable components used for separating solids from liquids or particles of different sizes. Among the current manufacturing methods, sheet metal perforation through stamping is predominant, mainly due to its cost-effectiveness in large-scale production. However, this method has inherent limitations. It lacks flexibility, struggles with complex designs, incurs high tooling costs, faces material constraints, and often produces burrs and stresses.
Unlocking Precision with Sheet Metal Perforation Using Photochemical Etching
Enter photochemical etching, a transformative subtractive manufacturing process that selectively removes material from metal sheets through a chemical reaction. Here, the introduction of digital tools slashes costs and lead times while opening up avenues for unlimited complexities, structures, and geometries. By machining all mesh openings simultaneously, this method effortlessly accommodates design modifications, offering a streamlined pathway to precision and adaptability in engineering solutions.
TMN Etch's Advantages in Chemical Etching
1. Short Turnover Time for Prototypes
Begin your projects swiftly with our rapid turnaround for prototypes, ensuring efficient progress from concept to production.
2. Openings as Small as 0.1mm
Explore intricate details with openings as small as 0.1mm, allowing for precise filtration and separation capabilities in your designs.
3. Unlimited Flexibility for Complex Designs
Explore the boundless possibilities of intricate and sophisticated designs, as our chemical etching process offers unparalleled flexibility to bring your vision to life.
4. Easy Design Modification
Embrace creativity without constraints by easily modifying designs during the production process, ensuring seamless adaptation to evolving project needs.
5. Tight Tolerance as +/-0.02mm
Achieve precision engineering with confidence, as our chemical etching process guarantees tight tolerances down to +/-0.02mm, meeting the most demanding specifications.
6. Diverse Choice of Metal Materials
Select from a wide range of metal materials to suit your application needs, ensuring compatibility and performance across various industries and environments.
7. Cost-Effective with Digital Tooling
Harness the power of digital tooling to reduce expenses while maintaining high-quality results, making chemical etching an economical choice for your projects.
8. 100% Burr and Stress-Free
Ensure the highest quality standards with our chemical etching process, delivering components free from burrs and stresses for superior performance and reliability.
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