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Copper Etching

Precision Copper Etching for Electronics, Thermal, and Industrial Applications

copper parts

What is Copper Etching?

Copper etching is a chemical process that removes material from copper sheets to create precise patterns, circuits, and components. Instead of cutting or stamping the metal, we use controlled chemical solutions to selectively dissolve copper, leaving behind your exact design.

 

This process keeps the metal free from mechanical stress, heat damage, and burrs, common issues with traditional manufacturing methods. The result is smooth edges, accurate dimensions, and components that maintain copper’s natural strength and conductivity.

Our Copper Etching Capabilities

We combine advanced equipment with proven processes to deliver copper components that meet your exact specifications:

Thickness Range

From ultra-thin 0.05 mm foils to robust 2.5 mm plates, we handle the full spectrum of copper thicknesses for any application.

Large Part Sizes

Our facilities accommodate parts up to 1500 mm × 600 mm, suitable for both compact electronics and large industrial components.

Flexible Etching

Single-sided, double-sided, or multi-depth etching available to match your design needs.

Production Capacity

With 5 fully automated etching lines, we produce up to 4,500 m² monthly, handling everything from prototypes to volume production.

Metal Grades For Copper Etching

AlloyCompositionPropertiesSuitability for Chemical Etching
C1100099.9% CuHigh electrical and thermal conductivity, malleabilityExcellent
C26000 (Cartridge Brass)70% Cu, 30% ZnGood machinability, corrosion resistanceExcellent
C28000 (Muntz Metal)60% Cu, 40% ZnGood corrosion resistance (especially in marine env.)Excellent
C35300 (High Leaded Brass)Cu, Zn, PbImproved machinabilityGood with proper conditions
C36000 (Free-Cutting Brass)60% Cu, 40% ZnExcellent machinabilityGood with proper conditions
C46400 (Naval Brass)60% Cu, 39.2% Zn, 0.8% SnGood corrosion resistance (especially in seawater)Excellent
C51000 (Phosphor Bronze)Cu, Sn, PGood corrosion resistance, high strengthExcellent
C54400 (Phosphor Bronze)Cu, Sn, PExcellent corrosion resistance, high strengthExcellent
C70600 (Cu-Ni 90/10)90% Cu, 10% NiExcellent corrosion resistance (especially in seawater)Good
C71500 (Cu-Ni 70/30)70% Cu, 30% NiGood corrosion resistance, high strengthGood
C75200 (Cu-Ni-Silver)Cu, Ni, AgGood corrosion resistance, electrical conductivityGood

Copper Etched Components We Supply

Our copper etching produces components for a wide range of industries and applications:

Printed Circuit Boards

Fine-pitch circuits and flexible boards for electronics.

Lead Frames

Precision frames for semiconductor packaging.

Heat Management Parts

Heat exchangers, cooling plates, and thermal spreaders.

EMI/RFI Shielding

Lightweight electromagnetic shielding for sensitive devices.

Electrical Components

Contacts, springs, connectors, and battery terminals.

Decorative Items

Nameplates, logos, jewelry, and architectural details.

Photovoltaic Cells

Precision copper parts and conductive components for photovoltaic cells and solar modules.

Custom Parts

Application-specific components made to your drawings and specifications.

copper parts
copper etched parts
copper plates
copper etching

Benefits of Copper Etching Process

Superior Conductivity

Copper provides excellent electrical and thermal conductivity, making it ideal for circuits, power components, and heat dissipation.

Smooth, Burr-Free Edges

Chemical etching creates clean edges without the rough burrs left by stamping or cutting, eliminating secondary finishing.

Design Freedom

Create complex shapes, fine details, and intricate patterns without expensive tooling or design limitations.

No Heat Damage

Unlike laser cutting or machining, etching doesn’t create heat-affected zones that can weaken the material or change its properties.

Tight Dimensional Control

Achieve the precision your application needs, with tolerances as tight as ±0.03 mm.

Scalable Production

The same process works for single prototypes or thousands of parts, with consistent quality throughout.

copper lead frame

Benefits of Copper Etching Process

Superior Conductivity

Copper provides excellent electrical and thermal conductivity, making it ideal for circuits, power components, and heat dissipation.

Create complex shapes, fine details, and intricate patterns without expensive tooling or design limitations.

No Heat Damage

Unlike laser cutting or machining, etching doesn’t create heat-affected zones that can weaken the material or change its properties.

Tight Dimensional Control

Achieve the precision your application needs, with tolerances as tight as ±0.03 mm.

Scalable Production

The same process works for single prototypes or thousands of parts, with consistent quality throughout.

Benefits of Copper Etching Process

Superior Conductivity

Copper provides excellent electrical and thermal conductivity, making it ideal for circuits, power components, and heat dissipation.

Smooth, Burr-Free Edges

Chemical etching creates clean edges without the rough burrs left by stamping or cutting, eliminating secondary finishing.

Design Freedom

Create complex shapes, fine details, and intricate patterns without expensive tooling or design limitations.

No Heat Damage

Unlike laser cutting or machining, etching doesn’t create heat-affected zones that can weaken the material or change its properties.

Tight Dimensional Control

Achieve the precision your application needs, with tolerances as tight as ±0.03 mm.

Scalable Production

The same process works for single prototypes or thousands of parts, with consistent quality throughout.

Our Copper Etching Process

We follow a proven process that ensures precision and consistency from start to finish:

1. Material Selection

We choose the right copper grade or alloy from our inventory to match your application.

2. Surface Preparation

Copper sheets are cleaned thoroughly to ensure uniform etching results.

3. Photoresist Coating

A light-sensitive layer is applied to protect areas that should not be etched.

4. Pattern Transfer

Your design is transferred onto the photoresist using precision UV exposure.

5. Development

The photoresist is developed to expose the copper areas designated for removal.

6. Chemical Etching

Controlled chemical solutions selectively dissolve the exposed copper, creating your design.

7. Cleaning

The photoresist is removed, and parts are cleaned to reveal the finished pattern.

8. Inspection

Every component is checked using 2D vision inspection and documented with FAI and OQC reports.

Why Choose TMNetch for Copper Etching?

When you partner with TMNetch, you’re working with a team that combines precision with advanced manufacturing capabilities. We can bring your copper designs to life exactly as you envision them.

Surface Protection Options

To prevent oxidation and enhance durability, we offer several finishing options, including plating, organic coating, polishing, and custom treatments.

Accuracy and Precision

With tolerances down to ±0.03 mm and comprehensive inspection, we meet the requirements of demanding industries like electronics and automotive.

Extensive Material Options

We maintain a large inventory of pure copper and specialized alloys, so we can match your exact specifications.

No Design Limitations

We can handle complex geometries and fine details without tooling costs or manufacturing constraints.

What Our Clients Say

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Other Ways to Contact Us

FAQs

You’re welcome to visit anytime during our working hours. Please email us in advance at lydia.sales1@tmnetch.com or tmnetch@gmail.com, and we’ll arrange to pick you up from Shenzhen, Guangzhou, or Hong Kong airport.

If the goods are in stock, it usually takes 5–10 days. If the goods are not in stock, it generally takes 15–20 days, depending on the order quantity.

Yes, we can provide samples free of charge. However, the customer is responsible for the shipping cost.

For orders ≤ $2,000 USD, full payment in advance is required. For orders ≥ $2,000 USD, 50% T/T in advance and the balance before shipment.