There is something about Christmas trees that is special. No matter whether it is a real tree, an artificial one, or even something more radical than that, Christmas trees have come to embody the spirit of the holiday season since they were invented. Green trees and colorful artificial trees among many other types are available to choose from at Christmas. But how about a metal Christmas tree in the first place?
Metal Christmas trees are a snazzy, practical and contemporary option in place of the conventional trees. Ideal for custom-made decorations, these trees can be made by photochemical etching enabling them to be loaded with amazing designs which makes them the center of attraction of the festive seasons. Let’s get into detail on how these elegant metal ornaments are crafted and understand why they are finding their way into homes during festive seasons for decorations.
Metal Christmas Trees – the Future Tendency
Metal Christmas Trees vs. Classic Trees
Deep down up to a certain point traditional Christmas trees real or plastic always appeal to families to so many reaches but for such people who want to stand out, there are metal Christmas trees which are gradually making their way into households. Apart from the fact that they are unique in terms of design, they also are made to last which makes them ideal for persons who like retaining an ornament for life.
Sturdiness and Aestheticism of Metal Trees
Metal Christmas trees are tough, durable, and are resistant to wear and tear which is commendable. One does not need to be concerned about broken limbs or dull colors. Besides, the somewhat glimmers of soft gray, silver, and gold chrome filets makes it a modern and a sophisticated accent for any room.
Environmental and Health Advantages of Metal Christmas Trees
While most artificial Christmas trees for home use come in plastic, metal Christmas trees are often made using recyclable materials so they are eco-friendly. These trees and decorations can be used many times year after year without adding to the litter during the festive season.
VARIOUS METHODS OF CREATING A METAL CHRISTMAS TREE:
- Cutting And Shaping Of Sheets:
- Welding Of Metal Rods
- Twisting & Wire Frame Technique
- Laser Cutting
- Etching
- Plasma Cutting
- Metal Casting
All these methods allow creating a unique metal Christmas tree design that will vary from simple and minimalistic to complex and exquisite. Depending upon your expertise of skills and equipment and the level of design you want to accomplish will determine the technique.
The Fundamentals of Photochemical Etching
Photochemical etching is one of the most sophisticated techniques of image construction on the metal surface. A light sensitive film is applied and dyed on a metal blank, the blank is then exposed to ultraviolet light and placed in a chemical bath to etch the design. It is also ideal in making decorated metal Christmas as it enables making very complicated cuttings and designs on the metal.
Advantages of Photochemical Etching for Metal Ornaments
Besides waterjet cutting, fluorocarbons are also able to create plastic ornaments for photochemical etching into kitchen entrance. Even if you want them to stick more than one character, like a name and a date, or something with many patterns, this method permits no deviating from the picture.
How Metal Christmas Trees are Manufactured with the Use of Photochemical Techniques:
Step 1 : Designing the Christmas Tree
Every adventure starts with a design. This can be a simple outline of a Christmas tree or something more complex with intricacies. Depending on the method of etching being used, graphic designers digitally design the etching out such that every part that requires exposure will be drawn on the film.
Step 2 : Metal Selection
Then the suitable metal is selected according to the appearance and the endurance of the item. Brass and copper are metals whereas stainless steel is credited for strength and appeal.
Step 3 : Photomask Technics application
In this step there is applied a light sensitive layer to the sheet metal which is called the photoresist coating. A film depicting the pattern of the tree is covered with the sheet and UV light is applied to the sheet. The photoresist that surrounds the trees design is removed after this step. But the masked areas which have hardened as per the design will remain.
Step 4 : Etching process
The areas of the tree pattern which are not covered in resist are placed in some acid which strips naked those portions from the sheet to expose the designed portions of a tree. It is this method that produces high detailed features as one would find them hard to accomplish using other means.
Step 5 : Finishing and Ornament Detailing
When it comes to the final step of the whole process, the machine cut tree is ready for aesthetics. A detailed progression of cleaning and polishing occurs along with the possibility of adding a decorative coating, such as anodizing or plating. Also, this is the stage where other aspects such as beads and other decoration items, ribbons, and words can be added.
Step 6: Making your own Metal Christmas Tree
The personalization of the ornament is one of the greatest advantages of photochemical etching with that slight parenthesis. Names, dates, statements and images are positioned on the plated outlines and these will be integral keepsakes for the years to come.
Benefits of Personalized Metal Christmas Ornaments
As metal Christmas ornaments and decorations are mostly plastic and glass being susceptible to life ending accidents, boredom helps in quite a respective span to look after and preserve the courtesy.
Long-Lasting and Durable
It is encumbered to take away that metal is built to withstand time. To make this quite precious, typically decimal time does not decay. They come in a box or do not use plastic materials, remember the rest of the ornaments would be neglected that are common plastic shatters.
Unique and Customizable
With customizable metal ornaments, “artistic metal” is likely commonplace. It is the favorite of all styles, rules – and metal ornaments are no exception. A name is an ornament either as an engraving, or if understood.
A Thoughtful Gift for Loved Ones
A Christmas ornament is a beautiful personalized gift that can be adored by each member of the family. As people often place pictures and photos on Christmas trees for decorative purposes, an ornament symbolizing an event could represent an occasion, for example, getting a new puppy or a child’s first holiday.
Comparing Metal Ornaments with Other Types
Metal vs. Wood Ornaments.
Referring to wooden decorations, they also tend to have traces of nature but in comparison to metal, they do not stand and have ‘décor’ edges and corners. Although conceiving such ergonomics in metal ornament edged would appear quite conventional.
Metal vs. Plastic Ornaments.
Such ornaments are much more lightweight and less expensive of course it lies down to the comparison of the timelines for them and specific plastic ornaments are basic or inferred for contemporary household purpose oriented durability and aesthetics. In comparison, they are densely heavier, more stylish, and almost always damage-free because of recyclable disposables.
Why choose TMN for custom metal Christmas tree
Being in operation since 2011, TMN has engaged in different offering custom services to clients around the world for more than a decade and has been appreciated far and wide. In the case of Christmas tree decorations , whether you want to make special custom-made Nazareth crescent ornaments or hollow butterfly/Christmas or snowflake ornaments with blessings written on it, TMN can deliver within the captured lead time with the requisite product quality.
We guarantee the materials used for the ornament patterns require no stresses or thermal effects when being processed. These ornament patterns can be made through advanced photochemical etching technology. Chemicals and processes such as plating, brushing, polishing, and welding are some examples of secondary processing services we provide for your items.
Contact Lydia.sales1@tmneth.com or visit our Facebook page or LinkedIn for more information.