Metal Mesh Filter & screens
TMNetch specializes in producing high-quality, custom metal mesh filters using advanced photo etching technology. Whether you need a fine aluminum mesh filter for electronics, a durable steel filter screen for industrial use, or even a hair dryer mesh filter, we’ve got you covered.
Unlike traditional stamping or perforation methods, our photo etched mesh process offers tighter tolerances, cleaner edges, and greater design flexibility—ideal for complex or high-precision components.
As a trusted filter mesh supplier with the capabilities of a filter mesh factory, TMNetch can fully customize mesh size, shape, hole patterns, and material thickness. We're ready to deliver etched metal filters in small batches or at scale.
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Custom Metal Mesh Filters for Every Industry Need
Due to their functional versatility, metal mesh filters are widely used across industries, from the medical field, food processing to household appliances. Since 2011, TMNetch has been delivering reliable metal mesh filter solutions for manufacturers in a wide range of sectors.
Household Appliances
In household appliances, TMNetch offers metal mesh filter solutions for hair dryers, coffee machines, air purifiers, range hoods, vacuum cleaners, humidifiers, and headphones. These solutions not only improve the efficiency and lifespan of the devices but also enhance the hygiene and safety of the home environment.
Medical Devices
In the medical field, TMNetch provides medical-grade HEPA filter solutions for dental instruments, X-ray devices, micro eye surgery tools, and hemodialysis systems. Our filters enhance the reliability and precision of medical equipment, helping ensure both patient safety and clinical effectiveness.
Food Processing
For the food and beverage industry, we offer filter solutions tailored for juice, syrup, edible oils, and powdered foods. These metal mesh filters support sanitary production and help maintain strict food safety standards.
Industrial Field
In the industrial sector, TMNetch delivers filtering solutions for mining, oil and gas, and chemical manufacturing. Our filters improve production efficiency, protect sensitive equipment, maintain product quality, and contribute to environmental protection.
Custom Metal Mesh Filter
When metal mesh filters are used in different industries and products, their size, shape, mesh count, aperture, and layers will inevitably vary. TMN's extensive experience in photo etching services has allowed them to customize various filters for clients in Europe, America, Southeast Asia, and other regions, making their products better. Once the design file is received, TMN can prepare the photo etching template and create a prototype within 6 hours.
Custom size
The maximum width is 1200mm, the minimum size is 3.0mm diameter
Customized hole shape
Square hole, Round hole, Honeycomb hole, Micro hole...
Customized aperture
The minimum can reach 0.1mm, the accuracy can reach ±0.03mm
Customized number of filter layers
Single layer, Double layer, Multi layer
Custom filter thickness
TMN's stocks a variety of metal materials with different thicknesses such as 0.01mm/0.05mm/0.1mm/0.15mm/0.5mm/1.00mm/2.00mm.
Custom materials
Stainless steel, Aluminum, Brass, Molybdenum, Titanium, Nickel
Provide back-end process processing
Polishing, Solder welding, Stamping, Sanding, Color filling, Electroplating, Passivation
Metal Mesh Filter: Chemical Etching vs. Traditional Stamping
Traditional Sheet Metal Perforation: Bridging Gaps in Engineering Solutions
In the field of engineering, filters, screens, and sieves are indispensable components used for separating solids from liquids or particles of different sizes. Among the current manufacturing methods, sheet metal perforation through stamping is predominant, mainly due to its cost-effectiveness in large-scale production. However, this method has inherent limitations. It lacks flexibility, struggles with complex designs, incurs high tooling costs, faces material constraints, and often produces burrs and stresses.
Unlocking Precision with Sheet Metal Perforation Using Photochemical Etching
Enter photochemical etching, a transformative subtractive manufacturing process that selectively removes material from metal sheets through a chemical reaction. Here, the introduction of digital tools slashes costs and lead times while opening up avenues for unlimited complexities, structures, and geometries. By machining all mesh openings simultaneously, this method effortlessly accommodates design modifications, offering a streamlined pathway to precision and adaptability in engineering solutions.
TMN Etch's Advantages in Chemical Etching
1. Short Turnover Time for Prototypes
Begin your projects swiftly with our rapid turnaround for prototypes, ensuring efficient progress from concept to production.
2. Openings as Small as 0.1mm
Explore intricate details with openings as small as 0.1mm, allowing for precise filtration and separation capabilities in your designs.
3. Unlimited Flexibility for Complex Designs
Explore the boundless possibilities of intricate and sophisticated designs, as our chemical etching process offers unparalleled flexibility to bring your vision to life.
4. Easy Design Modification
Embrace creativity without constraints by easily modifying designs during the production process, ensuring seamless adaptation to evolving project needs.
5. Tight Tolerance as +/-0.02mm
Achieve precision engineering with confidence, as our chemical etching process guarantees tight tolerances down to +/-0.02mm, meeting the most demanding specifications.
6. Diverse Choice of Metal Materials
Select from a wide range of metal materials to suit your application needs, ensuring compatibility and performance across various industries and environments.
7. Cost-Effective with Digital Tooling
Harness the power of digital tooling to reduce expenses while maintaining high-quality results, making chemical etching an economical choice for your projects.
8. 100% Burr and Stress-Free
Ensure the highest quality standards with our chemical etching process, delivering components free from burrs and stresses for superior performance and reliability.
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